Automotive Recalls and Technical Service Bulletins for 2004 Saturn ION L4-2.0L SC VIN P. Provided by ALLDATA

Technical Service Bulletins: TSB, Auto Recall, Automobile Recalls - ALLDATA



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Automotive Recall and Technical Service Bulletin Titles for 2004 Saturn ION L4-2.0L SC VIN P.

TSB Number & Issue Date TSB Title

04053 JUN 04 Recall - Fuel Feed Pipe Assembly Replacement

03067 MAY 04 Recall - Discrepant Engine Frame Rail Welds

04095 FEB 04 Recall - DRL/Turn Signal Bulb Replacement/Harness Update

TSB Number & Issue Date TSB Title

05514 FEB 05 Recall - PCM Upgrade for OBD/O2 Sensor

TSB Number & Issue Date TSB Title

08089C NOV 08 Campaign - Deactivation Of Analog OnStar(R)

05522 MAY 05 Campaign - Cam Position Sensor Housing Seal Replacement

TSB Number & Issue Date TSB Title

01-07-30-036H JAN 09 A/T Control - DTC P0756 Diagnostic Tips

07-08-98-001A JAN 09 Body - Non-Approval of Clipping For Collision Repair

00-00-90-002J JAN 09 Tires - Correct Inflation Pressure Information

05-03-10-020B JAN 09 Tire - Use Of Nitrogen Gas In Tires

07-08-64-022B JAN 09 Instruments - Unnecessary Park Assist Mirror Replacement

01-06-01-011E DEC 08 Gasoline Engine - Oil Consumption Guidelines

08-08-42-005A DEC 08 Lighting - Headlamp Replacement Guidelines

06-08-50-009C DEC 08 Restraints - Passenger Presence Sensing System Info.

00-03-10-006D NOV 08 Tires - Radial Force Variation (RFV) Info.

04-07-30-017B NOV 08 A/T - Revised Converter Check Valve/Cooler Line Fitting

03-03-10-007D NOV 08 Wheels/Tires - OE Tire/Wheel Characteristics

07-07-30-010A OCT 08 A/T Controls - Snapshot Data Upload Information

05-08-46-006Q OCT 08 OnStar(R) - Analog/Digital Ready System Digital Upgrade

06-08-50-005C OCT 08 Interior - Seat Cushion Cover Is Loose

01-07-30-032E SEP 08 A/T - 4T65E Fluid Leaking From A/T Vent

00-00-89-027E SEP 08 Interior - Elimination Of Unwanted Odors

08-08-44-010D SEP 08 Navigation Radio - Diagnostic Information

04-03-08-006C SEP 08 Steering/Suspension - Front End Clunk/Pop/Rattle

08-08-46-006 SEP 08 Audio System - XM(R) Terrestrial Repeater Changes

05-08-48-003C SEP 08 A/C - Rear Defroster Grid Is Inoperative

06-08-46-008C SEP 08 OnStar(R) - Analog/Digital System Information

06-08-111-004A SEP 08 Body - Exterior Emblem Discoloration/Blistering/Peeling

05-03-10-005D SEP 08 Wheels/Tires - Upsized Wheel/Tire Characteristics

02-08-42-001C SEP 08 Lighting - Headlamp Polycarbonate Lens Damage Prevention

08-08-44-028 AUG 08 Audio - Inadvertent Steering Wheel Button Activation

03-08-48-006E AUG 08 A/C - Rear Window Defroster Grid Contact/Tab Repair

08-08-46-004 AUG 08 OnStar(R) - Aftermarket Device Interference Information

08-08-44-026 AUG 08 Audio System - Refurbishing Radio Faceplates/Knobs

08-07-30-035 AUG 08 A/T - Water Or Coolant Contamination Information

05-06-04-022E AUG 08 Fuel System - TOP TIER Detergent Gasoline (Canada)

02-06-03-008D JUL 08 Charging System - Low Voltage Display/Battery Discharged

05-06-02-001A JUL 08 Cooling System, A/C - Aluminum Heater Cores/Radiators

05-03-07-009B JUN 08 Alignment - Specifications/Requirements/Recommendations

04-06-04-047H JUN 08 Fuel System - 'TOP TIER' Detergent Gasoline Information

08-08-64-011 JUN 08 Mirrors - Heated Mirror Defrosting Time

08-08-44-023 JUN 08 Navigation Radio - Adaptation After Radio/Battery R&R

05-05-22-002D JUN 08 Brakes - Disc Brake Warranty Service and Procedures

05-00-89-072B JUN 08 Engine/Fuel System - Oil/Fuel Additive Information

99-04-20-002E JUN 08 Drivetrain - Driveline Clunk Information

08-07-30-008B JUN 08 A/T - Diagnostic Information for DTC's P0894/P1870

08-07-30-026 MAY 08 A/T - Slight Vehicle Movement In Park At Start Up

07-08-49-020B MAY 08 Instruments - IPC Odometer Programming Reference Guide

01-07-30-010C MAY 08 A/T - Torque Converter Replacement Information

08-03-16-003 MAY 08 Tire Monitor System - TPM Sensor Information

04-06-04-036E MAY 08 Emission - Emissions Programming Warranty Coverage

00-05-22-002K MAY 08 Disc Brakes - Warranty Service and Procedures

01-08-42-001F MAY 08 Lighting - Exterior Lamp Condensation Guidelines

03-07-29-004E MAY 08 M/T - Operating Characteristics of Manual Transmissions

05-08-46-001D MAY 08 OnStar(R) - No Power/Inoperative/No LED

08-07-30-009B MAY 08 A/T - 4T80E, Slips in Gear/L/H Axle Seal Leaks

99-07-30-030F MAY 08 A/T - Grinding/Growling Noise in Park on Incline

08-03-10-005 MAY 08 Wheels/Tires - Chrome or Chrome Plated Steel Valve Caps

08-03-10-006 MAY 08 Wheels/Tires - Tire Slowly Loses Air/Low Tire Message

06-08-67-019A APR 08 Body - Headliner Wet Near Map Light/Sunroof Switch

08-06-05-002A APR 08 08-06-05-002 - Feedback Requirement Ended

05-06-03-002C APR 08 Battery/Charging System - Electrical Diagnostics Info.

02-06-03-009C APR 08 Electrical - Battery Charging Tips/Recommendations

00-06-01-012C APR 08 Engine - Use of 'Surface Conditioning Disks'

06-02-32-002C APR 08 Steering - Electric Power Steering (EPS) Characteristics

08-06-01-008 MAR 08 Engine - Accessory Drive Belt Noise Diagnostics/Tool

08-03-10-004 MAR 08 Wheels/Tires - Accessory Wheel/Tire Mounting/Balancing

08-08-51-002 MAR 08 Body - TPO Fascia Cleaning Prior to Painting

08-09-41-003 FEB 08 Restraints - Usage of Used/Salvaged/Imitation Components

05-00-89-078B FEB 08 Fuel System - GM Fuel System Treatment PLUS(R) Info.

04-06-01-029B FEB 08 Engine - Crankcase Flushing Information

06-06-04-035A FEB 08 Fuel System - E85 Fuel Usage Precaution

06-02-32-013A FEB 08 Steering - Power Steering Pump Replacement Tips

06-06-01-010A FEB 08 Exhaust System - Catalytic Converter Precautions

06-08-44-015A FEB 08 Audio System - Noise When Using Portable Playback Unit

00-08-48-005C FEB 08 Body - Vehicle Glass Distortion Information

04-03-10-012B FEB 08 Wheels - Chrome Wheel Brake Dust Accumulation/Pitting

01-05-23-001B JAN 08 Brakes - Rotor Lateral Runout Correction Information

99-08-52-005C JAN 08 Keyless Entry System - Characteristics of Operation

08-01-38-001 JAN 08 A/C - Refrigerant Recovery/Recycling/Equipment

04-08-50-006B JAN 08 Interior - Seat Cover Wrinkle/Crease/Crack/Burn Info.

05-03-10-001E JAN 08 Wheels/Tires - 16 Inch Accessory Wheel Availability

05-06-02-002B JAN 08 Cooling System - DEX-COOL®(R) Coolant Leak Detection Dye

00-08-46-004C JAN 08 OnStar(R) - Re-establishing OnStar(R) Communications

05-03-10-003C JAN 08 Wheels/Tires - Low Tire Pressure

99-09-40-005E JAN 08 Seat Belts - Seat Belt Extender Availability

02-08-46-006C JAN 08 OnStar(R) - Incorrect GPS Position Reported During Call

02-08-44-007C JAN 08 OnStar(R) - Negative Impact of Cloth/Vinyl Roofs

05-08-46-004B JAN 08 OnStar(R) - Number Incorrect/Incorrectly Assigned

04-03-10-001D JAN 08 Tires - Tire Puncture Repair Procedures

04-07-30-037D NOV 07 A/T - Dexron®(R)-VI Fluid Information

02-08-46-007C NOV 07 OnStar(R) - Loss of GPS Signal/Hands Free Issues

03-00-89-008D NOV 07 Body - Metal Body Panel Corrosion Protection

07-00-89-054 NOV 07 Vehicle - Trailer/RV and Disabled Vehicle Towing

05-06-01-010B SEP 07 Engine - Sealant Usage/Procedures

07-06-01-016A SEP 07 Engine - Internal Noise/Damage After Oil Filter Change

07-08-45-002 SEP 07 Electrical - Aftermarket Fuse Warning

07-02-32-007 AUG 07 Power Steering - Inop./High Effort/DTCs Diagnostic Tips

07-08-43-007 AUG 07 Wipers/Washers - Wiper Arm Removal Precautions

03-06-03-001D AUG 07 Starting System - Starter Cranks After Key Released

05-06-04-035C JUL 07 Fuel System - E85 Fuel Usage Precautions

05-08-44-005A JUL 07 Entertainment System - Headphone Foam Pad Replacement

99-08-64-016B JUN 07 Body - Use of Silicone for Weatherstrip Maintenance

00-06-01-026B JUN 07 Intake Manifold - Inspect/Replace After Engine Damage

07-07-30-016 JUN 07 A/T - CVT Repair Precautions

06-08-43-003A JUN 07 Wipers - Performance/Cleaning Instructions/Maintenance

99-01-39-004B MAY 07 A/C - Odors In Hot/Humid Conditions

05-08-51-008B APR 07 Body - Bumps or Rust Colored Spots in Paint

07-08-63-001 APR 07 Body - Polypropylene Energy Absorber Replacement

07-08-44-007 APR 07 Navigation System - Replacement Navigation Discs

07-07-29-001A APR 07 M/T - Growling/Grinding Noise in 3rd/4th Gear

07-08-61-005 MAR 07 Body - Battery Tray/Floor Pan Corrosion

02-08-42-004A MAR 07 Instruments - Reduced PRNDL Display Visibility

04-07-30-013B FEB 07 Engine, A/T - Shift/Driveability Concerns/MIL ON

06-00-89-051A JAN 07 Locks - Key Code Securtiy Rules & Information

04-00-90-004A JAN 07 Engine - Unnecessary Crankcase & Subsystem Flushing

06-08-64-020A JAN 07 Body - Front Door Glass Inop/Jerky/Uneven Motion

04-06-04-054A JAN 07 Engine Controls - Aftermarket Accessory Usage

06-00-89-053A DEC 06 Locks - Adjustment of Key Cutting Depth

05-08-57-003B DEC 06 Body - Water Leak At Front Door Window Frame

06-00-89-056 DEC 06 Tools - Essential Service Tool Update # 9

06-08-67-020 DEC 06 Body - Water Intrusion/Leak into Passenger Compartment

06-00-89-054 NOV 06 Warranty - Claims Submission

05-00-89-005A NOV 06 Info - Cancel TSB 05-00-89-005

06-00-89-050 NOV 06 Warranty - DTC's Required On Repair Orders

06-00-89-049 NOV 06 Tools - Essential Service Tool Update # 8

01-07-31-002B NOV 06 M/T - Hydraulic Clutch Bleeding Procedure Improvement

05-02-35-007A OCT 06 Ignition - Inadvertent Turning of Ignition Lock Cylinder

06-08-49-002A OCT 06 Instruments - IPC Lens Scratched/Cloudy/Cracked

00-06-04-033B OCT 06 Emissions - OBDII I/M Readiness Testing

02-08-98-001C OCT 06 Body - Metal Panel Adhesive Bonding Information

06-03-08-001D SEP 06 Steering - Competition Steering Knuckles Available

06-03-10-010 SEP 06 Wheels - Changing Procedures/Precautions

05-02-32-002C AUG 06 Electrical/Steering - Power Steering Inoperative

00-06-02-006D AUG 06 Cooling System - Coolant Recycling Information

06-06-04-037 AUG 06 Engine Controls - MIL Function During I/M Testing

03-08-42-009B AUG 06 Turn Signals - Erratic Operation When Charging Cell Ph.

00-03-10-002D AUG 06 Wheels Chrome Wheel Chemical Staining/Pitting/Corrosion

06-01-39-007 JUL 06 A/C - Contaminated R134A Refrigerant

06-06-04-033 JUN 06 Engine Controls - SES Lamp ON/DTC P0171 Set

03-08-52-006B JUN 06 Keyless Entry - Installation Procedure

99-08-51-007C JUN 06 Wheels - Aluminum Wheel Refinishing Recommendations

04-07-30-024E JUN 06 A/T - VT25E No Movement in Drive or Reverse/DTC's Set

03-07-30-043A MAY 06 A/T - Shift Lock Control Feature Function

06-06-04-030 MAY 06 Fuel System - E85 Refueling Station Information

05-08-64-020A MAY 06 Body - Lock Set Servicing Information

06-08-45-004 MAY 06 Electrical - Instrument Panel & General Wiring Repair

03-08-44-012A APR 06 Body - Water Leaks Onto Passenger Driver/Floor Area

05-06-04-038D APR 06 Engine Controls - SES/MIL Lamp ON/DTC P0128 Stored

02-08-48-001B MAR 06 Body - Urethane Adhesives for Glass Applications

06-08-64-015 MAR 06 Body - Rear Access Door Creaking/Popping Noises

04-08-45-005D MAR 06 Ignition System - No Crank/No Start/DTC's B2960/B3033

02-06-04-015A MAR 06 Starting System - Engine No Start/No Crank Condition

02-08-46-010G MAR 06 OnStar(R) - Programming for Canadian French

06-03-10-004 MAR 06 Tires/Wheels - Wheel Weight Usage Precautions

02-06-05-004B FEB 06 Accessories - DTC's P0300, P1380, P1381

05-08-44-029A FEB 06 Audio System - Radio Knob Availability

04-08-46-002B FEB 06 OnStar(R) - Unable to Connect, Bulletin Cancellation

04-07-30-032A JAN 06 A/T - VT25E Grind Rattle in Park/Neutral On Cold Start

04-06-04-051B JAN 06 Fuel System - Fuel Injector Maintenance Cleaning

05-08-46-002B JAN 06 OnStar(R) - Unable to Connect, BULLETIN CANCELLATION

05-08-46-010 DEC 05 OnStar(R) - Microphone Inoperative

05-09-41-010 DEC 05 SRS - New SIR System Disabling Procedure

03-01-39-011B NOV 05 A/C - Water leaks Into Vehicle Interior

99-08-51-001A NOV 05 Body - Paint-Less Dent Repair Recommendations

02-01-39-004B NOV 05 A/C - New PAG Oil

05-03-09-010 NOV 05 Suspension - Design Level identification

01-07-30-041B OCT 05 A/T - Diagnosing Fluid Leaks

04-08-50-013A SEP 05 Interior - Rear Seat Squeak/Itch Noise on Rough Roads

04-08-51-004A AUG 05 Paint - Info On Pinstripe/Vinyl Graphic Installation

03-06-04-012A AUG 05 Electrical - Harness Connection Inspection

05-03-07-001B JUL 05 Alignment - Premature/Irregular Tire Wear

04-08-48-001B JUN 05 A/C - Broken Rear Window Defogger Grid Detection

05-03-08-008A JUN 05 Steering/Suspension - Revised Suspension Torque Specs.

05-03-07-007 JUN 05 Steering/Suspension - Revised Alignment Specifications

05-03-08-008 MAY 05 Suspension - Revised Fastener Tightening Specifications

05-03-06-002 MAY 05 Suspension/Tires/Wheels - Trim Height Revisions

05-07-29-004 MAY 05 M/T - Gear Rattle Noise in Cold With Clutch Released

05-02-32-002 MAY 05 Power Steering - Inoperative/'PWR STR' Message Displayed

05-08-62-001 APR 05 Paint - Rear Fascia Paint/Finish Scratching

04-08-44-003A APR 05 Audio System - Radio Upgrade/Downgrade Procedures

03-05-24-001A MAR 05 Brakes - Wheel Cylinder Inspection Guidelines

05-06-02-003 MAR 05 Cooling System - Low Engine Power/Hesitation/Stumble

03-07-30-052C MAR 05 A/T Controls - Engine Flare on 2 - 3 Upshift

05-07-30-005 MAR 05 A/T - Low Speed Grinding Noise Hesitation

05-07-30-006 MAR 05 A/T Controls - SES Lamp ON/DTC P0742 Set

05-07-30-004 FEB 05 A/T - VT25-E No Vehicle Movement/Possible DTC's Set

05-08-49-006 FEB 05 Ignition Switch - Key Hard to Insert/Won't Rotate

00-07-30-009A FEB 05 A/T - New/Reman A/T Identification

00-08-46-003B FEB 05 Instruments - GPS System Performance Degradation

03-09-41-003A FEB 05 Restraints - Air Bag System Diagnostics

05-08-43-002 FEB 05 Wipers/Washers - Wipers Streak During Operation

05-07-30-003 JAN 05 A/T - VT25E Launch Hesitation

05-08-44-001 JAN 05 Audio System - CD/DVD Player Skips/Sluggish/Inoperative

05-06-04-006 JAN 05 Engine Controls - Extended Crank Time/Runs Rough

03-07-30-023B DEC 04 A/T - No Shift or Movement/ SES Lamp ON/DTC P0741

04-06-03-016 DEC 04 Battery - Specification Label Clarification

04-07-30-011B DEC 04 A/T - VT25E Polyacrylate Sealant Application Update

04-08-67-007A DEC 04 Sunroof - Drain Rattles

03-08-98-002A OCT 04 Body - Squeeze Type Resistance Spot Welding/Equipment

04-01-37-008 SEP 04 A/C - Blower Motor Click/Tick or Chirping Noise

04-07-29-001 SEP 04 M/T - MU3 Back-Up Lamp Switch Installation Revision

01-01-38-006D SEP 04 A/C - R-134a System Flushing Procedures

04-07-30-036 AUG 04 A/T - VT25E Revised Spacer Plate Availability

04-03-08-013 AUG 04 Suspension - Squeaking/Creaking Noise When Turning

04-08-44-016 AUG 04 Audio System - Popping/Crackling Noise When Playing CD's

04-08-51-004 AUG 04 Body - Exterior Pinstripe/Vinyl Graphic Installation

04-01-38-011 AUG 04 A/C - Knobs Won't Rotate/Restricted Air Flow

04-06-01-026 AUG 04 Engine Controls - Long Crank Time To Start or No Start

04-08-110-006 AUG 04 Interior - Headliner Separation/Sagging

04-03-10-006 AUG 04 Tires/Wheels - Vibration at Highway Speeds

01-03-10-009A JUL 04 Wheels - Plastic Wheel Nut Covers Loose/Missing

04-08-45-007 JUL 04 Electrical - BCM Fuse, Fuse Block Power Distribution

02-06-03-010A JUL 04 Battery - Parasitic Drain

04-08-44-013 JUN 04 Audio - Theft Deterrent Feature Will Not Function

04-08-67-004 JUN 04 Sunroof - Itch/Squeak Noise

04-08-45-006 JUN 04 Sunroof/Interior Mirror - Inoperative

04-08-98-001 MAY 04 Body - Metal Panel Bonding Additional Material

04026 MAY 04 Engine Controls - Improved OBD Purge Flow Diagnostics

04-03-08-005 MAY 04 Suspension - Ball Joint/Steering Knuckle Nut Torque

04-02-35-006 APR 04 Steering - Steering Column Rattling Noise

04-08-44-006 MAR 04 Audio System - Radio/Tape Player Installation

04-07-30-016 MAR 04 A/T - 1-2/2-3 Upshift Delay/Harsh Downshifts

04-08-63-003 MAR 04 Body - Hood Opening With Inoperative Latch

04-07-30-009 MAR 04 Transaxle - Front End Vibration/Growl on L/H Turns

04-08-45-002 MAR 04 Body Control Module - Revised Connector Illustrations

04-07-31-009 MAR 04 Drivetrain - Vibration/Growling Noise on Left Hand Turns

04-07-30-007 FEB 04 A/T - VT25E No Wheel Movement in Slippery Conditions

04-07-30-005 FEB 04 A/T - VT25E Hiss/Chirp Noise in PARK or NEUTRAL

04-08-42-002 FEB 04 Lighting - Turn Signal Indicator Flashes Too Fast

03-08-44-021 DEC 03 Audio System - Poor or Loss of FM Band Radio Reception

03-07-30-048 OCT 03 A/T - VT25E Low Power/SES Lamp ON/DTC P1882 Set

03-08-44-017 SEP 03 Audio System - Diagnostic Modes/CD Load Operation

03-00-90-003 SEP 03 Engine - Oil Filter Element/Cap Applications

03-08-44-014 AUG 03 Audio System - Radio Programming

03-I-05 JUN 03 Vehicle - 2004 California Tire Chain Disclosure Document

89358 NOV 88 Battery - Diagnosis and Charging

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In no event shall ALLDATA be liable for any damages arising from the use or misuse of this information, including, but not limited to, any direct, indirect, incidental, special or consequential damages arising out of the use or inability to use this information.

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