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Saab® Gear Selector Switch Problems
Why
do people buy Saabs®? Over the years Saab® has enjoyed a loyal
cult following. That fact, along with recently being bought out by General
Motors®, has helped secure a modest share of today's automotive marketplace
for the manufacturer. Realistically though, you are not going to see the
Saab® 900® unanimously voted in as one of the top 100 most stylish
cars built in the 20th century. So, what is the attraction?
What they have going
for them is anvil-like dependability and longevity. These trendy vehicles
with quirky "ignition key in the center console" type idiosyncrasies
just don't break down very often. But when they do, working on them will
teach technicians an unforgettable lesson in patience and perseverance.
There is a saying among a lot of technicians about working on a Saab®,
"When a Saab® comes into the shop for repairs, that is what you
do,
sob, then hide." With that in mind, I'm offering you, the
last to cry and flee, a very useful electrical tech tip concerning the
enigmatic 1989 to 1993 Saab® 900®.
In 1989, Saab®
900® models received a new gear selector switch featuring a diode
that allowed an idle increase signal to the engine control module when
the automatic transmission was put into reverse. Upon replacement or removal
of the gear selector switch or any of its connections, there is a danger
of mistaking the electrical leads and transposing them.
When this happens,
the fuel injection system will receive a continuous idling increase signal
of +12 volts across the diode. This causes the idle to run several hundred
RPM higher than normal and the backup lights will be switched on even
when the gear selector is in position (D) or (2). Sometimes the increased
current through the diode will be too high for it, and it will become
unserviceable.
The vehicles affected
by this problem are the 1989-1993 Saab® 900® models with an automatic
transmission and cruise control. Listed below are the symptoms you may
experience and their possible causes or diagnostic checkout procedures.
Symptom 1: The
backup lights come on when the gear selector is in position (D) or (2)
and the idling increase function is continuously engaged.
Possible Cause: The diode is OK but the leads to the backup lights are
not connected correctly.
Symptom 2:
An inoperative idling increase function and cruise control system.
Possible Cause: The diode is not OK and the leads to the backup lights
are not connected correctly.
Symptom 3:
No Idling increase with the gear selector in the (R) position, the diode
is good and the leads are connected correctly.
Diagnostic Procedures:
1. Inspect
fuse 8 for the cruise control and fuse 13 for the backup lights to make
sure they are both good. They are located in the main fuse box in the
engine bay.2. If they are good, then carefully remove the gear
selector indicator cover and undo the selector lever center console at
front and rear.The
White cable should be connected to pin 2.
- The Blue/white
and white lead should be connected to pin 1.
- If the leads are
not connected correctly, change them as stated
3. Check the
electrical connections on the gear selector switch as illustrated in Figure
1.
- The White cable
should be connected to pin 2.
- The Blue/white
and white lead should be connected to pin 1.
- If the leads are
not connected correctly, change them as stated.
4. Connect
a voltmeter to the orange lead connected to pin 3 and a good grounding
point, such as the gear selector lever housing. Turn the ignition switch
to the "On" position. The meter should now show battery voltage
in the (R), (D) and (2) positions and 0-5 volts in the other positions.
- If the meter shows
0-5 volts in position (R) and battery voltage in positions (D) and (2),
the diode is bad and a new gear selector switch, P/N A 95 64 733 should
be fitted.
- If the meter shows
battery voltage in all positions, the leads to the backup lights are
not connected correctly. Switch the leads and take a new reading.
- If the meter shows
0-5 volts in all positions, the diode is not OK and the leads to the
backup lights are not connected correctly. Fit a new gear selector switch
and make sure the leads are connected correctly.
NOTE: When
fitting a new gear selector switch, move the selector lever to the (N)
position. Turn the switch housing so that the switch lever is opposite
the mark on the housing. Tighten the contact housing's two retaining screws.
5. Check the
operation of the switch as in steps 3 and 4 above.
6. Refit the selector lever center console and selector lever indicator
cover.
There, that wasn't
so bad. Remember to drive the car and check the operation of the backup
lights, neutral safety function, idling increase function and the Cruise
Control. After tackling and repairing an electrical problem like this
on the quirky Saab® 900®, everyone in the shop will come out of
hiding and of course, be in awe of your genius.