Supercharged
Toyota® Tips
What does the 1995
to present Toyota® T100® truck, Tacoma®, 4Runner®, Tundra®
and the 1987 to 1989 Toyota® MR2® have in common? "They're
all made by Toyota®," you say. Well, that's right, but one
other thing they all share commonly is that they all are available with
factory-installed superchargers.
All manufacturers
are currently doing a good job of building fairly dependable vehicles.
But you have to admit, Toyota® has been building a great line of
vehicles for some time. You can always count on hearing owners' comments
like, "It's so dependable, I've driven this car for 150,000 miles
with virtually no problems," or "This is the best vehicle
I've ever owned." So, when the factory decides to step outside
the mainstream and offer something a little extraordinary, it's a safe
bet they did their best to make sure the new models uphold their stellar
image.
Although Toyota®
takes the time to build quality into their vehicles, the true test of
any component is extreme, everyday use, during all types of conditions,
by all types drivers. This month, we'll discuss diagnosing a squeaking/rattling
noise and performing maintenance on one of these supercharged "masterpieces
of technology".
First, let's talk
about the squeaking/rattling noise problem. Some 1998 Toyota 4Runner®,
Tacoma®, T100®, and Tundra® vehicles with 3.4L V6 may exhibit
a squeak or rattle noise from the supercharger drive-belt idler pulley.
Pulley
Squeak or Rattle
Due to a possible out-of-tolerance condition on the idler pulley shaft,
some pulleys may have bearings that spin on the inner shaft and will
cause a squeaking or rattling noise. The supercharger may be perfectly
fine, and the source of the noise may simply be the idler pulley.
Removing the supercharger
drive belt and checking the movement of the pulley on the shaft can
verify this condition. The pulley should not slide back and forth on
the shaft. If it does, it needs to be replaced.
To replace the
pulley:
1. Loosen the drive belt and remove the idler plate assembly.
Retain all the hardware.
2. Remove the idler pulley sub-assembly from the idler plate
assembly.
3. Replace it with the supplied new idler pulley sub-assembly.
4. Replace the idler plate assembly and all of the hardware.
5. Reinstall and tension the drive belt to 120-ft lbs. for a
new belt or 80 ft lbs. for a used belt (any belt used for more than
10 minutes).
That should take
care of that annoying little problem. Now, let's talk about the two
maintenance tips: replacing the fuel injectors and changing the oil.
Both tips concern the 1987 Toyota® MR2® with a 4A-GZE Supercharged
engine.
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Fuel
Injector Replacement
Fuel injectors are color coded according to flow rate and matched
to the engine at the assembly plant. Note that all four injectors
installed on the engine must be of the same color-coding.
If replacement of one injector is necessary, replace it with only
an injector of the same color-coding as the one originally installed.
For example, four yellow-coded injectors cannot be substituted
for four black-coded injectors.
Individual
part numbers for the injectors are as follows:
23209-16060 - 01 = Blue 23209-16060 - 02 = Black
23209-16060 - 03 = Yellow 23209-16060 - 04 = White
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The location
of the injector color mark is shown in the illustration.
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Supercharger
Oil Change
The next maintenance tip is about checking the oil contained in
the supercharger. Special maintenance procedures required for
checking or replenishing the oil level of the supercharger assembly
installed on the MR2® with a 4A-GZE engine should be followed
exactly.
The Supercharger
oil level should be checked every 30,000 miles (48,000 km) or
36 months and if the oil needs to be topped off or replaced. Be
on the safe side and use Toyota® Supercharger Oil, part number
08885-80108. The special procedure is as follows.
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1.
First, you should check the oil level on the dipstick with the
engine cold and the vehicle on level ground. To improve access
to the dipstick, follow these steps:
- Remove
the clamp-retaining bolt.
- Remove
the vacuum-switching valve retaining bolt. Do not disconnect
the hoses from the vacuum-switching valve.
- Turn the
yellow-headed supercharger oil level dipstick counterclockwise
and remove.
2.
Wipe the dipstick clean with a rag.
3. Reinsert the dipstick-turn it fully clockwise, or the
reading will not be correct.
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Remove the dipstick again and check the oil level. If it is between
the "F" and "L" marks it is okay. If the oil level
is below the "L" mark (or not showing on the dipstick),
add oil up to the "F" line. |
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NOTES:
1. Add Toyota® supercharger oil through the dipstick
tube with a syringe or equivalent devise.
2. Always recheck the oil level.
3. Avoid overfilling or a low oil level, which could damage
the supercharger.
And there
you have it. One minor problem resolution and two maintenance
items that will hopefully make your job easier when confronted
with a supercharged Toyota® of one type or another.
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