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Dream Job


Have you ever been trying desperately to diagnose a problem vehicle, only to go home and dream about it that night? You're probably thinking I should seek professional therapy, but it did happen to me once - really! I spent most of the day trying to figure out why the dual zone temperature control system on a 1994 Oldsmobile® Ninety-Eight® wouldn't work properly. That night, a dream gave me the answer.

The dream went something like this.

I was on a game show where the host read the answer and the contestants were supposed to supply the questions. (Sound familiar?) Choosing the Heating/Air Conditioning related category from the five automotive headings listed, I said "I'll try HVAC Attack for $300!"

The answer, "These three conditions can cause temperature control problems with the dual zone HVAC system on a 1994 Oldsmobile Ninety-eight or Eighty-eight".

Remembering a General Motors® technical service bulletin I had once read on my ALLDATA® automotive information system, I quickly pushed the buzzer and replied, "What is, the solar sensors may not be properly positioned, the in-vehicle temperature sensor may not be properly installed and the driver's side temperature valve linkage may be out of adjustment?" I awakened before the game ended, but the answer stuck in my mind. I couldn't wait to get back to work and test out my nocturnal revelation.

The next day, after retrieving the TSB from my automotive information database, I followed the inspection and adjustment sequence as outlined below.

Solar Sensor Orientation (See Figure 1)

To check if the solar sensors are in the proper orientation, look down through the windshield and identify the locator tabs of the solar sensor.

The larger tabs of the sensors should be pointed toward each other. The tabs should also be up against the stop block.

If the sensors are not properly positioned, remove the defroster grill. The solar sensors can then be turned into their proper positions.

In-Vehicle Temperature Sensor - (See Figure 2)

The in-vehicle temperature sensor may not be properly sealing at the knee bolster. If the sensor is not sealing properly, it will be sensing the air temperature from behind the I/P, which will cause the HVAC system to over heat or over cool the passenger compartment.

To check the operation of the in-vehicle temperature sensor, verify that the aspirator grill will hold a 45 mm x 45 mm (1.75" x 1.75") piece of 20 lb. bond paper (typical copier paper) when the blower speed is set to three bars. If the aspirator grill will not hold the piece of paper, verify that the foam seal is properly installed and that both tabs of the in-vehicle temperature sensor are properly secured to the knee bolster.

Driver Temperature Valve Link - (See Figure 2)

When the temperature valve link is out of adjustment, the owner concern may be that the driver's side of the vehicle seems hot or cold, or that there is a great temperature difference between the driver and passenger sides. To identify if the link is off or out of adjustment, push back the rubber stoppers in the glove compartment allowing the glove compartment to swing down. With the glove compartment out of the way, you can see the linkage.

To adjust the temperature valve link:

  1. Turn ignition "ON".
  2. Set temperature control to 90° F (32° C).
  3. Wait for programmer arm to finish traveling to full hot position.
  4. Pull HVAC case rod to the right until a light resistance is felt.
  5. Pull plastic lower link to the left until slack is removed and attach to HVAC case rod.

The whole process took only about an hour. When I finished, the temperature control system was flawless. Sitting in the passenger's seat, enjoying the cool breeze from the dash vent, I thought one thing I learned from this experience was I should always check technical service bulletins first. Hey, maybe that was what my dream was really trying to tell me after all.

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